Special Precautions. Disconnect battery earth lead. DO NOT turn crankshaft or camshaft when timing belt removed.

1. Removing Battery Cover 2002 Peugeot 307 Anti Lock Wheel Sensor Feed Wire Colors
2. 2002 Peugeot 307 Specifications

Remove glow plugs to ease turning engine. Turn engine in normal direction of rotation (unless otherwise stated). DO NOT turn engine via camshaft or other sprockets. Observe all tightening torques.Removal. Raise and support front of vehicle. Remove:. Engine top cover.

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Engine undershield. RH front wheel. RH splash guard. Auxiliary drive belt.

Use tool Nos.(-).0188.Z/Q1. Scuttle panel. Support engine. Remove:. RH engine mounting bolts 1.

RH engine mounting. RH engine mounting intermediate bracket bolts 2.

RH engine mounting intermediate bracket. Disconnect fuel pipes from timing belt upper cover. Remove:. Timing belt upper cover 3. Turbocharger air hoses. Subframe reinforcement plate (if fitted).

Lower engine steady bar. Turn crankshaft clockwise to TDC on No.1 cylinder. Ensure camshaft sprocket timing hole at 4 o’clock position 4. Insert:. Camshaft sprocket locking tool 5. Tool No.(-).0188.M.

Flywheel timing pin 6. Tool No.(-).0188.X. Fit flywheel locking tool 7. Tool No.(-).0188.F.

Remove:. Crankshaft position (CKP) sensor. Crankshaft pulley bolt 8. Crankshaft pulley 9. Timing belt lower cover 10. Reluctor 11.

Use tool No.(-).0188.P.NOTE: Ensure reluctor is not damaged. Slacken tensioner pulley bolt 12. Turn tensioner pulley away from belt. Use Allen key 13. Insert tensioner pulley locking pin 14. Tool No.(-).0153-AL.

Remove timing belt.Installation. Check tensioner pulley and guide pulley for smooth operation. Check water pump sprocket for smooth operation. Check crankshaft sprocket has free movement on keyway. Ensure flywheel locking tool located correctly 7. Ensure flywheel timing pin located correctly 6. Ensure camshaft sprocket locking tool located correctly 5.

Ensure tensioner pulley locking pin located correctly 14. Centralize crankshaft sprocket. Use tool No.(-).0188.AH 15. Fit timing belt in following order:. Crankshaft sprocket.

Guide pulley. Camshaft sprocket.

Removing Battery Cover 2002 Peugeot 307 Anti Lock Wheel Sensor Feed Wire Colors

Water pump sprocket. Tensioner pulley. Ensure belt is taut between camshaft sprocket and guide pulley. Remove locking pin 14. Finger tighten tensioner pulley bolt 12. Turn tensioner pulley anti-clockwise until pointer at maximum setting. Use Allen key 13.

2002 Peugeot 307 Specifications

Tighten tensioner pulley bolt 12. Tightening torque: 21 Nm. Remove tool 15. Install:. Reluctor 11.

Crankshaft pulley 9. Crankshaft pulley bolt 8. Tighten crankshaft pulley bolt 8.

Tightening torque: 50 Nm. Remove tools 5, 6 & 7. Turn crankshaft four turns clockwise.

Install:. Flywheel timing pin 6. Camshaft sprocket locking tool 5. Flywheel locking tool 7.

Remove:. Crankshaft pulley bolt 8.

Crankshaft pulley 9. Hold tensioner pulley in position. Use Allen key 13. Slacken tensioner pulley bolt 12. Turn tensioner pulley clockwise until pointer aligned with notch 16 & 17. Use Allen key 13.NOTE: If pointer passes notch 17, repeat tensioning procedure. Tighten tensioner pulley bolt 12.

Tightening torque: 21 Nm. Install:. Timing belt lower cover 10. Crankshaft position (CKP) sensor.

Coat crankshaft pulley bolt with suitable thread locking compound. Install:. Crankshaft pulley 9. Crankshaft pulley bolt 8. Tighten crankshaft pulley bolt 8. Tightening torque: 70 Nm + 62°.

Check torque setting of crankshaft pulley bolt is 260 Nm. Remove tools 5, 6 & 7. Install components in reverse order of removal. Tighten RH engine mounting intermediate bracket bolts 2. Tightening torque: 60 Nm. Tighten RH engine mounting bolts 1.

Tightening torque: 60 Nm.